Working Principle and Parts of Home Refrigerator

 

Domestic Freeze or Refrigerator 

• Refrigerators work by using refrigerant which circulates inside the coils
•   It changes from a liquid to a gas. This process is called evaporation cooling
• The most refrigerators temperature is kept between 0 to 5 degrees Celsius  ( -9 to 0°F) for maintaining fresh vegetables
• Some freezer-only units can operate at lower temperature of  −34 °C (−29 °F) and lower as per need of their purpose.
• Food items are placed in various compartment of refrigerators
  • Freezer section (lowest temperature) for ices making
  • The doors side space for cold-drinks
  • Upper shelves for vegetables
  • Lower shelves for raw vegetables
  • Crisper drawers.

• Before using the refrigerators, we have to understand working principle of refrigerators considering electric safeties

How does the home refrigerator work?

• A coolant is used to absorb heat from the food to be cooled
• The coolant is initially compressed by the compressor, which heats it up
• The hot coolant is then passed through the condenser coils at the back of the fridge, where the heat is dissipated. The coolant then passes through the expansion valve, where it expands and becomes a cold gas
• The low-temperature coolant absorbs the heat from objects and then the heated coolant releases heat on the back side of in the condenser coil of the freeze

Simple Refrigeration Cycle

The working fluid is coolant and it passes through the evaporator, condenser, expansion coil and refrigeration chambers

• Compressor
• Condenser
• Evaporator
• Capillary tube
• Thermostat
• Capacity control system
• Receiver

 

Working principle of refrigeration cycle

The working principle of a refrigerator is based on the transfer of heat from a low-temperature environment (inside the refrigerator) to a higher-temperature environment (outside the refrigerator). This process is achieved through a combination of several components and thermodynamic principles. Here’s a simplified explanation of how a refrigerator works:

1. Refrigerant:
   • The refrigerator uses a refrigerant, a substance with properties that allow it to absorb and release heat efficiently.
   • The most commonly used refrigerants are hydrofluorocarbons (HFCs) or hydrochlorofluorocarbons (HCFCs).
2. Compression:
   • The process begins with a compressor, which is usually located at the back of the refrigerator.
   • The compressor’s role is to compress the refrigerant gas, increasing its pressure and temperature. As a result of compression, the molecules in the gas become closer together, and their energy (temperature) increases.
3. Condensation:
   • The high-pressure, high-temperature refrigerant gas then flows into the condenser coils, located either at the back or underneath the refrigerator. The condenser coils are designed to dissipate heat efficiently.
   • As the hot refrigerant gas flows through the coils, it comes into contact with the cooler air in the room or the outside environment.
   • The heat from the refrigerant is released to the surroundings, causing the refrigerant to condense into a high-pressure liquid.
4. Expansion:
   • The high-pressure liquid refrigerant then moves through a small opening called the expansion valve or capillary tube.
   • This valve restricts the flow of the refrigerant, causing a pressure drop.
   • As a result, the refrigerant expands rapidly, leading to a decrease in pressure and temperature.
5. Evaporation:
   • The low-pressure, low-temperature refrigerant then enters the evaporator coils, which are usually located inside the refrigerator. The evaporator coils are in direct contact with the air inside the refrigerator.
   • As the warm air from inside the refrigerator passes over the cold evaporator coils, heat is transferred from the air to the refrigerant. This causes the refrigerant to evaporate, transforming it back into a low-pressure gas.
6. Absorption of heat:
   • As the refrigerant absorbs heat from the air, it cools down the air inside the refrigerator, creating a cold environment for storing food and other items.
7. Circulation:
   • The compressor then draws the low-pressure gas back into the system, starting the process over again.
   • This continuous circulation of the refrigerant allows the refrigerator to maintain a cool temperature inside while transferring heat outside.

• By continuously repeating these steps, a refrigerator can maintain a cool internal temperature, keeping food fresh and preserving its quality.
• The process of heat transfer and refrigerant circulation is what enables the refrigerator to extract heat from the inside and release it outside, thereby cooling the contents of the refrigerator.

 

1. When food items are kept in the fridge, the cool refrigerant is passed.
2. The heat from the food items is absorbed by the refrigerant.
3. The heat absorbed by the refrigerant gets transferred to the relatively cooler surroundings outside.

• The cooling fluid is passed through the expansion coils inside the fridge and its pressure dec

Major Parts of Freeze

The details of the components are mentioned below

 

Evaporator

• The evaporator in the refrigerator is located inside a fridge and makes the items in the refrigerator cold.
• It removes the unwanted heat from the food items through liquid refrigerant.
• The pressure of the liquid refrigerant must be low.
•  Two variables decide the low pressure- first, heat gets absorbed from the product to the liquid refrigerant and the second one is the removal of air pressure by the compressor.
• Through evaporation, the refrigerant turns liquid into a gas and cools down the area. Hence, it produces the appropriate environment for storing and preserving food.

 

Compressor

• The compressor and the electric motor are kept in a single enclosed container
•  A reciprocating type compressor is generally used  in the fridge
• It is used to increase the pressure of refrigeration and keep the recirculation of coolant.
• The compressor can make the refrigerator hot by putting pressure on the warm part of the circuit.

• It consists of an electrical motor that sucks in the refrigerant from the evaporator and compresses it to make a hot and high-pressure gas (coolant).
• It helps to compress and convert low-temperature to high temperatures.

 

• Cross section of compressor is shown below

Condenser

• It is placed in the rear of the fridge.
• It is useful to extract heat from the refrigerant.
• It cools down the refrigerant and changes the matter. That means it changes gas back into liquid. This is the refrigerator cooling system.
• To remove from the condenser coil, fans above the condenser unit draw air over the condenser coils
• The desired range of temperature of condensation: -15 degrees to -1 degrees C
• The coolant vapor cools down to form a liquid refrigerant.

 

Expansion coils  (Capillary tubes)

• It is an expansion coil and consists of a thin piece of tubing.
• The liquid refrigerant is routed through the capillary coils and distributed into the low-pressure environment of the evaporator.

 

 

 

Thermostat

• It is a knob that adjusts the temperature setting
• The thermostat helps to control the cooling process in the fridge by monitoring the temperature and switching the compressor on and off.
• When an object is cold enough inside the fridge, the sensor can sense that and turn off the compressor.
• When it senses too much heat, it switches the compressor on, and the cooling process begins again.

 

Capacity control system

• It regulates the power and energy consumption
• It manages dehumidification and decreases compressor cycling.
• It has an on/off option, which is the simplest form of capacity control.

Receiver

• The receiver acts as a vapor seal.
• These are made for both horizontal and vertical installation.

 

Refrigerant Used in Refrigerator

n household refrigerators, the most commonly used refrigerants are hydrofluorocarbons (HFCs) or hydrochlorofluorocarbons (HCFCs). The specific refrigerant used can vary depending on the age and type of refrigerator. Here are a few examples:

R-134a:

• This HFC refrigerant has been widely used in refrigerators and air conditioning systems.
• It has a relatively low global warming potential (GWP) compared to some older refrigerants.

R-410A:

• Another HFC refrigerant is commonly used in newer refrigeration and air conditioning systems.
• It is known for its high energy efficiency and is often used as a replacement for older refrigerants like R-22.

R-600a

• This is a hydrocarbon refrigerant, specifically isobutane.
• It is becoming increasingly popular due to its low environmental impact and excellent energy efficiency. R-600a is commonly used in newer refrigerators, especially in Europe and many other regions.

How to select Refrigerant 

• It’s worth noting that there has been a global effort to phase out high-GWP refrigerants, including HFCs and HCFCs, due to their contribution to climate change.
• As a result, there has been a shift towards using more environmentally friendly refrigerants with lower GWP, such as hydrofluoroolefins (HFOs) and natural refrigerants like carbon dioxide (R-744), ammonia (R-717), and hydrocarbons.
• The specific refrigerant used in a refrigerator can vary depending on factors like the manufacturer, model, and regional regulations.
• It’s always best to refer to the refrigerator’s documentation or contact the manufacturer for the specific refrigerant used in a particular appliance.

Major issues in Refrigerator

• Due to long use or poor maintenance, you may face practical issues in refrigerators. You can refer the post on this site. The cost can be reduced by regulars maintenance cost
• There are some  common Problems and need to fix in time in your refrigerator

• • Cooling problem
  • Buildup of Frost in the Ice Dispenser.
  • Ice Maker is not working
  • Freezer not too cold
  • High Cycling of refrigerator
  • Fresh Food Compartment is not cold
  • Sheet of Ice on the Freezer Floor.